Waterjet Cutting Machines > Software and CNC controllers

Intuitive CAM software from ControNest

ControNest, the optimal solution for waterjet machines, boasts a CNC interface crafted by cutting machine builders with over two decades of expertise in the field. Drawing from their wealth of experience, the team was able to seamlessly blend customer needs with user-friendliness, resulting in a product that outperforms the competition.

ControNest comes equipped with an inbuilt CAM module designed for material nesting, enabling the import of CAD drawings, part layouts, and material databases. This eradicates the need for costly extra CAM software.

With its flexible software architecture, ControNest can be personalized to fit any requirement. Vision solutions, multiportals, and other bespoke functions can be easily incorporated, ensuring a tailor-made experience for every user.

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Changing cutting parameters on-the-fly (such as
kerf, pressure, abrasive, and other variables)

You can adjust the abrasive speed, cutting high and cutting low pressure using interactive sliders.
You also have the option to manually or automatically select cutting and piercing pressures.
Additionally, you can change cutting parameters such as piercing type and time, focus tube, hole, kerf, pressure, abrasive, and abrasive and water delay while cutting.
The system will automatically adjust the speed to maintain cutting quality based on any changes you make on the fly.

Integrated CAM software

The database of materials suitable for waterjet or laser machines is available to facilitate quick selection of parameters.
The system automatically calculates the cutting speed based on the selected material, thickness, cutting quality, abrasive speed, and pressure to optimize the cutting process.
Tool offset is adjusted by selecting the appropriate kerf.
Two cutting speeds are utilized for improved cutting time and quality, with a smooth transition between them in waterjet cutting, where a low speed is used for corners and a high speed for other parts.
Block nesting and part editing are also available.
For marble cutting, geometry optimization is implemented to assemble interior and exterior parts directly using waterjet technology.
Oblique cutting can be performed in either a fixed or perpendicular manner, and the cutting sequence can be manual or automatic.

DXF files can be imported with automatic recognition of the interior and exterior of each component

DXF files can be imported with automatic recognition of the interior and exterior of each component.
ОDetects problems in a DXF file and removes them.
Detect duplicate lines or overlays and trim or delete them.
DXF import options for scaling and error correction.

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BECKHOFF CX5130

ControNest chose BECKHOFF as the hardware platform for the controller because it is one of the world's most reliable, high-quality brands.

The Contronest CNC controller is built on a robust German-made EtherCAT IPC Beckhoff® and features the Microsoft® Windows Embedded Standard 7 P operating system. It boasts a fanless design with low power consumption and the added option to install extra CAD software.

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This controller comes with input and output modules that have limitless expansion and can be easily installed and connected using the integrated screwless spring technology. It includes all necessary module types, such as high power, DC drive, relays, solid-state relays, and analog I/O, effectively eliminating the need for other electrical components like relays, abrasive motor drives, proportional valve drives, and more.

Technical Specifications

CPU: Intel® Atom™ multi-core processor clocked at 1.75 GHz
Very compact design, DIN rail mounting: 142x100x91 mm.
Low power consumption: 24 VDC, max. 16 W.
Extended operating temperature range from -25 °C to +60 °C.
Ports: 2 Gigabit Ethernet, 4 USB, DVI-I interface.
Built-in 1-second UPS: which continues to supply power to the processor in the event of a power failure, during which time operating data will be saved and a quick shutdown will be performed.

Benefits:

Software layout with touch screen for easy user control.
Integrated CAM software with integrated templates and DXF Checker.
Built-in work interface with PLC functions.
Select abrasive speed with the interactive slider.
Select abrasive speed, cutting and piercing pressure with the interactive slider.
Can change cut settings (pierce type and time, focus tube, bore, pressure, abrasive and abrasive water delay) at runtime, and automatically recommends overspeed, suggesting that cut quality is maintained.
Event and alarm monitoring for all machine functions.
Preview of machine status: (Power off, Push, Transition, Transition ready, Running, Pause, Emergency mode).
Choice of displaying the absolute coordinates of the machine or workpiece.
Each axis parameter can be checked: position, speed, error and torque.
Speed override to change speed on the fly (programmable from 1 to 200%).
Manually move axes or automatically move to any position or point on the screen.
Advanced speed allows you to maximize the productivity of your machine.
Machine setup with 2-level control (user and factory) to control all machines, PLCs and axes.
Easy selection of several languages (Chinese, English, Russian...).
Program selection in inches or mm.
Marble cutting geometry optimization for direct assembly of interior and exterior parts.
Control of two Z-axes and two X-axes.
2D-compensation for X-, Y-axis corrections and compensation of manipulator errors.

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IGEMS - Professional CAD / CAM software for waterjet cutting from Sweden

The software allows you to create and import drawings in 2D and 3D, define toolpaths and positioning of cut parts,
Expand systems by connecting additional modules
Work with files of different formats: .dxf, .dwg, .cnc, .ttf, .geo, etc.

Library of standard blanks.

Ability to choose between automatic and manual layout of blanks on a 1:1 scale to minimize waste.

Ability to calculate cutting at an angle.

Creation of symbols and signs with TTF, SHX, and CFX support with the ability to translate them into vector graphics.

Keeping stock records, material balances, and consumption records.

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IGEMS CAD

2D layered drawings with a variety of features.
We offer you a complete CAD package for 2D drawings with layers, dimensioning and many other features.

IGEMS CAM

Geometry optimization for damaged drawings.
This module contains different applications for contour optimization. It reduces the number of objects in the outline without affecting the dimensionality and can be used to remove overlaps, correct gaps and many other geometry errors.

Data exchange

Import a variety of data types.
With our DataExchange you can import a variety of file formats in addition to the standard .dxf, .dwg, .acd and .dig formats. Import .wmf, .ps, .eps, .gen, .geo, .igs, .mec, .ord, and .tag data. Ability to reuse the .tag and the .wmf file.

IGEMS AWJ

New technologies for better cut quality.
This is the result of our meticulous work in waterjet technology. This technology involves optimizing cutting speeds to provide a combination of high quality and productivity. We began developing it back in 1989. Today, this technology is successfully used on machines in all parts of the world.
The AWJ module takes into account parameters such as material thickness and quality, pressure, abrasive flow, etc. to optimize cutting speed. This module is used for cutting in waterjet machines.

IGEMS 5X-CAM

Cutting in 2D and 3D
You can now import 3D files in IGEMS and place toolpaths on the model outline. We have been developing this feature for the last year and we are very happy with the results.
Our 3D drawing software has a lot of customization while remaining easy to use. We have been able to significantly reduce the size of our intuitive 3D path mapping software.
The module contains functions for defining surfaces/edges, adding toolpaths, setting outputs, collision avoidance, etc. It is part of the standard Bevel module and can be downloaded by anyone with an update subscription.

IGEMS Nesting (Level 1)

Instructions for Semi-Automatic Interleaved Nesting.
Nest modules allow you to place parts on the table in the best possible way to get as little waste as possible. Nest 1 has several semi-automatic interleaving strategies, including rounded, rectangular, and single placement.

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Fagor ЧПУ 8065

In a constant pursuit of excellence, Fagor Automation continues to develop its products and introduces the new 8065 CNC as an innovative and intuitive solution for the world of high-performance machine tools.

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Ergonomic and robust design

The CNC 8065 from Fagor Automation stands out for its ability to cater to the actual requirements of machine operators. It boasts a cutting-edge and ergonomic design featuring a brand-new series of touch screen keyboards, an integrated mouse and USB port, a highly lucid viewing system, and a user-friendly and intuitive interface. With Pop-up technology, the system provides immediate access to all functions, doing away with the laborious multi-level system that can cause delays and complications for users. The 8065 CNC is protected in rugged industrial settings thanks to its novel mounting design and component technology, which comply with IP65 (NEMA12) sealing standards.

High-speed processing

Cad-Cam systems are frequently utilized to generate high-speed machining programs. To enhance the toolpath, the 8065 CNC leverages polynomial interpolation, or splines, to optimize the generated points. This smoothing process guarantees superior workpiece cleanliness while maintaining high levels of productivity.

The 8065 CNC is designed to smoothly execute complex toolpaths by analyzing programmed tool path changes for the workpiece in advance. This enables the machine to adapt to its dynamics, minimizing roughness or traces during machining, as well as corner rounding errors and jerks when turning the machine on and off.

By employing the 8065 HSSA (High-Speed Machining Accuracy) CNC machining system, users can enjoy two advantages. Firstly, it reduces the mechanical stresses exerted on the machine tool, which leads to longer service life of its components. Secondly, the low vibration level results in smoother movements, enabling higher feed rates and reducing the occurrence of machining errors.

Optimizing machine efficiency

The 8065 CNC makes it easy to start all types of machines, with a variety of setup tools for maximum efficiency.

Integral solutions

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Fagor 8065 operator interface

The interface improves machine productivity in two key ways. The first is reduced programming time thanks to the operator-focused, intuitive interface of the 8065 CNC. The second is the significant improvement in part cleanliness through the use of multiple high-speed machining functions.

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Bode plot

This tool enables the measurement of a machine tool's frequency response. By obtaining this information, the vibrations resulting from the mechanical structure resonance of the machine tool can be filtered out, providing the machine tool manufacturer/user with improved setup and stability capabilities.

Roundness (ovality) test

This helps to improve the operation of the axes when reversing the direction of motion. When making a lap, the function graphically compares the actual path to the theoretical path and offers the necessary tools for proper adjustment.

Oscilloscope

The oscilloscope serves as a useful aid in adjusting the operational features of the axes. Through its 4 operating channels that display analog and discrete variables, it facilitates the observation and correction of the machine's performance and dynamic behavior.

Auto-adjustment

This function is used to automatically adjust the machine axes to obtain optimum and smooth working characteristics. In difficult and operating machining conditions, it can be used together with the functions mentioned earlier.

Pop-up technology

With the 8065 TNC, users can conveniently access all functions and options through a pop-up menu. By using soft keys, new menus can be overlaid on the screen for easy selection of the desired function. This interactive feature eliminates the need for cumbersome sub-levels that can complicate the operator's work. Even operators who have never used a Fagor machine before can easily and efficiently operate the 8065 CNC after mastering its basics.

Integrated documentation

The 8065 TNC offers the convenience of integrating both operator and programming manuals in the language of your preference, accessible directly on the TNC. With just a press of the HELP key, the TNC displays the relevant chapter for the current task. This feature enables you to browse through any necessary information within any chapter of the manual while still on the machine. By having the manuals available on the TNC, the operator can access vital information effortlessly and promptly, without the need for paper documents beside the machine. The use of computer-formatted data is also eco-friendly, as it eliminates the need to constantly print out hard copies, which are only occasionally viewed.

User Browser

The user can adapt the NC 8065 browser very easily. Depending on the operator's needs, operating modes or unused machining cycles can be hidden. The user can select the operating screens and cycles that he uses frequently and hide the rest, obtaining a simpler and more personalized interface that improves efficiency.

IIP Programming (Interactive Icon Pages)

Fagor Automation provides ICON dialog programming cycles, which can be used by operators without any prior experience in ISO programming. The operator simply needs to input the part geometry data directly from the drawing and provide information about the tools and machining conditions, and the CNC takes care of the rest. This eliminates the need to create or save a program in advance, making it a convenient option for both unit and prototype production. This approach also removes the necessity for operators who specialize in a specific CNC model or brand. Our programming system, IIP, is based on ICON and is considered the top programming system available for manufacturing today.

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